Improving the microstructural and mechanical properties of agricultural ploughs through atmospheric plasma spray (APS) thermal coatings

Abstract

This paper presents experimental investigations carried out on components belonging to agricultural plough assemblies, which undergo significant mechanical loading during soil tillage operations. Due to severe operating conditions, ploughs are subjected to abrasive wear and impact stresses, so that enhancing these properties translates into improved performance, accompanied by a lower failure rate and, consequently, reduced downtime in agricultural activity. In order to upgrade the material properties of the active parts that come into direct and sustained contact with the soil-and which are therefore most vulnerable to degradation-surface thermal coatings were applied by means of Atmospheric Plasma Spray (APS) deposition, with the aim of extending service performance and component lifespan. The mechanical properties of the deposited coatings were assessed through hardness testing (approx. 204 HV) and microscratch behaviour evaluation (COF > 1). In addition, microstructural examinations were conducted using scanning electron microscopy to characterise the surface condition following the thermal deposition process. The findings confirm that thermal coatings represent a viable technical solution, enabling not only the improvement of plough component properties, but also the possibility of reconditioning worn parts by compensating, through thermal deposition, for the material loss caused by soil-induced wear during field operation.